Bobcat Loader 500 600 610 Operation and Maintenance Manual 6545596 EN US

OPERATOR SAFETY WARNINGS
CONTENTS
GENERAL OPERATION INSTRUCTIONS
– INTRODUCTION
– MOUNTING AND DISMOUNTING
– INSTRUMENTATION
– ENGINE CONTROLS
– DRIVE CONTROLS
– LOADER HYDRAULIC CONTROLS
– PRESTART CHECK
– STARTING PROCEDURE All Loader Models
– NEW ENGINE OPERATION
– ELECTRIC ENGINE STARTING
– SHUTDOWN PROCEDURE
– OPERATING THE BUCKET
– ELECTRIC MOTOR OPERATION
– BOBTACH SYSTEM
– BUCKET SIZE
– COUNTERWEIGHTING
– OPERATING BOBCAT WITH BUCKET
– OPERATION HINTS
– UNLOADING BOXCAR WITH ELECTRIC BOBCAT
– DUMPING LOAD INTO TRUCK BOX
– LEVELING AND BACKFILLING WITH BUCKET
– UNDERGROUND OPERATIONS
– TRANSPORTING BY TRUCK
– TRANSPORTING BY TRAILIER
-TOWING THE BOBCAT
– HOISTING THE BOBCAT With Optional Lift Bail
– PREVENTIVE MAINTENANCE SERVICE SCHEDULE
SERVICE AND MAINTENANCE
-IMPORTANCE OF ROUTINE MAINTENANCE
– TIRES
– TIRE MAINTENANCE
– BOBCAT LUBRICATION POINTS
– CHANGING AND ADDING HYDRAULIC FLUID
– DRAINING CONDENSATION
– DIRECTIONAL CONTROL CLUTHES
– VARIABLE SPEED DRIVE
– DRIVE BELT REPLACEMENT One Piece Jackshaft
– DRIVE BELT REPLACEMENT Split Jackshaft
– DRIVEN SHEAVE ALIGNMENT Spring Loaded
– DRIVE CHAIN ADJUSTMENT
– DESCRIPTION OF HYDRAULIC CIRCUIT
– OIL FILTRATION
– HYDRAULIC FLUID FILTER REPLACEMENT
– HYDRAULIC FLUID LEAKS
– HYDRAULIC CYLINDER MAINTENANCE
– QUICK COUPLERS
– CONTROL PEDAL LINKAGE ADJUSTMENT
– ENGINE AIR CLEANER
– AIR CLEANER INSPECTION
– HEAVY DUTY AIR CLEANER
– AIR FILTER SERVICE PRECAUTIONS
– OIL BATH AIR CLEANER Deutz Only
– GASOLINE SPECIFICATIONS Kohler And Wisconsin
– GASOLINE PUMP Kohler Only
-LP GAS
– FUELl SYSTEM SERVICE Deutz Diesel
– ENGINE FUEL Deutz Diesel
– AIR VENTING THE FUEL SYSTEM
– FUEL SPECIFICATIONS Petter Diesel
– ENGINE FUEL FILTER Petter Diesel
– WATER SCRUBBER MUFFLER M600 Diesel
– SPARK ARRESTOR MUFFLER Optional
– CHANGING ENGINE OIL Kohler And Wisconsin
– OIL SPECIFICATIONS Kohler And Wisconsin
– ENGINE OIL FILTER Kohler And Wisconsin
– CRANKCASE BREATHER ASSEMBLY Kohler Engine
– CRANKCASE BREATHER ASSEMBLY Wisconsin Engine
– CHANGING ENGINE OIL Deutz Engine
– OIL SPECIFICATIONS Deutz Diesel
– ENGINE OIL FILTER Deutz Diesel
– CRANKCASE BREATHER Deutz Diesel
– CHANGING ENGINE OIL Petter Diesel
– OIL SPECIFICATION Petter Diesel
– ENGINE OIL FILTER Petter Diesel
– ENGINE COOLING SYSTEM
– HIGH TEMPERATURE SAFETY SWITCHES
– STARTER SERVICE
– ELECTRICAL SYSTEM
– ELECTRIC MOTOR SERVICE
– PREVENTIVE MAINTENANCE
– BEARING LUBRICATION
– RELUBRICATION PERIOD
– ELECTRIC CABLE REPLACEMENT
– REEL SPRING REPLACEMENT
– CABLE REEL LUBRICATION
-SPRING LUBRICATION
TROUBLESHOOTING
– ENGINE PROBLEM
– DRIVE PROBLEM
– HYDRAULIC PROBLEM
SPECIFICATIONS
– OPERATIONAL PERFORMANCE
– ENGINE
– LOADER HYDRAULICS
– ELECTRICAL
– POWERTRAIN
– CAPACITIES
– TIRES
– COUNTERWEIGHT
– MACHINE WEIGHT Less Attachment
MAJOR PARTS IDENTIFICATION
– MAIN FRAME PARTS
-DRIVE SYSTEM
– KOHLER ENGINE ATTACHING PARTS
– WISCONSIN ENGINE ATTACHING PARTS
– DEUTZ ENGINE ATTACHING PARTS
– PETTER ENGINE ATTACHING PARTS
– ELECTRIC MOTOR, REEL MAST
– ELECTRICAL CIRCUITRY
– MAIN FRAME HYDRAULIC CIRCUITRY
– LOADER HYDRAULICS
WARRANTY