Bobcat Loader 600 600D 610 611 Service Manual 6556276

MAINTENANCE SAFETY
CONTENTS
– FOREWORD
GENERAL SERVICE
– SERVICE SCHEDULE
– TIRES
– LOADER LUBRICATION
– CHANGING AND ADDING HYDRAULIC OIL
– REMOVING WATER FROM HYDRAULIC TANKS
– BOBTACH FRAME
– HYDRAULIC FLUID FILTERCHANGE
– ENGINE AIR CLEANER
– OIL TYPE AIR CLEANER
– HEAVY DUTY AIR CLEANER
– ENGINE OIL
– OIL SPECIFICATIONS FOR ENGINES
– ENGINE OIL FILTER Wisconsin
– ENGINE OIL FILTER Duetz Diesel
– OIL FILTER Petter
– CRANKCASE AIR VENT Wisconsin
– CRANKCASE AIR VENT Deutz
– FUEL SPECIFICATIONS
– FUEL FILTER
– EXCESS FUEL LEVER ADJUSTMENT Deutz Engine
– FUEL PUMP Wisconsin
– FUEL ADJUSTMENT Petter
– ENGINE COOLING SYSTEM
– WATER SCRUBBER MUFFLER 600 Diesel
– IGNITION TIMING Wisconsin Engine
– DISTRIBUTOR MAINTENANCE Wisconsin
– SPARK PLUG Wisconsin
– ELECTRICAL SYSTEMS
TROUBLESHOOTING
– TROUBLESHOOTING THE DRIVE SYSTEM
– TROUBLESHOOTING THE HYDRAULIC SYSTEM
– TROUBLESHOOTING THE ENGINE
DRIVE SYSTEM
– CLUTCH ADJUSTMENT
– DISASSEMBLY ASSEMBLY
– INSTALLING CLUTCH NEEDLE BEARINGS.
– DRIVE BELT INSTALLATION Split Shaft
– REMOVAL OF DRIVEN SHEAVE
– INSTALLING OF DRIVEN SHEAVE
– DRIVEN SHEAVE DISASSEMBLY
– ASSEMBLY OF DRIVEN SHEAVE TAPERED JACKSHAFT
– DISASSEMBLY OF DRIVE SHEAVE STRAIGHT JACKSHAFT
– ASSEMBLY OF DRIVEN SHEAVE STRAIGHT JACKSHAFT
– DRIVEN SHEAVE ALIGNMENT
– JACKSHAFT BEARING INSTALLATION
– REMOVAL OF VARIABLE DRIVE SHEAVE WITH ROTO SWIVEL INSIDE 600, 610 Gasoline and Diesel, Serial Number 72319 and Up
– ROTOSWIVEL DISASSEMBLY
– ROTOSWIVEL ASSEMBLY
– ASSEMBLY PROCEDURES FOR 610 VARIABLE SPEED WITH ROTOSWIVEL INSIDE
– REMOVAL OF VARIABLE SHEAVE WITH ROTOSWIVEL OUTSIDE 600 Gasoline, LP and Diesel Serial Number 6725372318
– REMOVAL OF FRAME SUPPORT VARIABLE SHEAVE 600 Gasoline and LP serial Number 6279667252
– AXLE REMOVAL FRONT AXLE
– AXLE BEARING AND SEAL INSTALLATION
– INSTALLATION OF AXLE
– AXLE SPROCKET REMOVAL INSTALLATION
– LOWER JACKSHAFT REMOVAL
– LOWER JACKSHAFT SPROCKET REPAIR
– LOWER JACKSHAFT INSTALLATION
– DRIVE CHAIN ADJUSTMENT
– BRAKE ASSEMBLY
– ASSEMBLY OF BRAKE
– BRAKE ADJUSTMENT
HYDRAULIC SYSTEM
– HYDRAULIC SYSTEM
– RESTRICTOR FOR TILT HYDRAULIC CIRCUIT Grapple Operation Only
– CHECKING THE CONDITION OF HYDRAULIC SYSTEM
– RECOMMENDED HYDRAULIC OILFLOW RATE
– CHECKING CONDITION OF HYDRAULIC PUMP
– CHECKING THE PRESSURE SETTING OF THE CARTRIDGE RELEASE In Lift and Auxiliary Control Valve
– MASTER RELEASE VALVE ADJUSTMENT
– CARTRIDGE RELEASE ADJUSTMENT
– CHECKING VARIABLE SPEED VALVE PRESSURE ADJUSTMENT Variable Speed Swivel Couplings
– CHECKING PRESSURE ADJUSTMENT Variable Speed Control Valve with no Holding Pressure Valve
– VARIABLE SPEED CLOSING PRESSURE ADJUSTMENT Variable Speed Control Valve with or with no Holding Release Valve
– VARIABLE SPEED HOLDING RELEASE PRESSURE SETTING 600 PSI 4137 kPa Minimum
– DISASSEMBLY OF VARIABLE SPEED CONTROL VALVE Seal Replacement with Control Valve in the Bobcat
– ASSEMBLY OF VARIABLE SPEED CONTROL VALVE, SEAL REPLACEMENT WITH CONTROL VALVE IN THE BOBCAT With Holding Release Valve
– CONTROL VALVE SEAL INSTALLATION
– INSTALLING VALVE SPOOL SEALS IN THE VARIABLE SPEED CONTROL VALVE
– HYDRAULIC PUMP SERVICE Webster Pump
– DISASSEMBLY
– ASSEMBLY OF HYDRAULIC PUMP Webster Pump
– HYDRAULIC PUMP DISASSEMBLY Cessna Pump
– HYDRAULIC PUMP ASSEMBLY Cessna Pump
– HYDRAULIC LIFT OR TILT CYLINDER DISASSEMBLY
– INSTALLATION OF CYLINDER SEALS
– HYDRAULIC CYLINDER ASSEMBLY
– HYDRAULIC PUMP ALIGNMENT 500 ELECTRIC
– HYDRAULIC PUMP ALIGNMENT 600 Wisconsin
WISCONSIN ENGINE SERVICE
– RETURN OF NORMAL COMPRESSION
– GOVERNOR ADJUSTMENT
– STORAGE OF ENGINE
– RETURN STORED ENGINE TO SERVICE
– CARBURETOR ADJUSTMENT
– CARBURETOR RECONDITIONING
– TO DISASSEMBLE THROTTLE BODY
– DISASSEMBLY OF THE FUEL BOWL
– O ASSEMBLE FUEL BOWL AND INTAKE ASSEMBLY
– TO ASSEMBLE THROTTLE BODY
– ASSEMBLY OF FUEL BOWL AND THROTTLE BODY
– LP CARBURETOR SERVICE
– CARBURETOR REMOVAL
– LP CARBURETOR RECONDITIONING
– DISASSEMBLY PROCEDURE LP CARBURETOR
– CLEANING AND INSPECTION
– ASSEMBLE LP CARBURETOR
– VAPORIZER PRIMARY REGULATOR SERVICE
– DISASSEMBLING THE VAPORIZER
– TO ASSEMBLE THE VAPORIZER
– ADJUSTMENT OF VAPORIZER
– LP FUEL FILTER LOCKOFF
– FUEL FILTER LOCKOFF DISASSEMBLY
– ENGINE RECONDITIONING
– REMOVAL OF ENGINE
– REMOVAL OF ACCESSORIES
– REMOVAL OF FLYWHEEL
– REMOVAL OF AIR HOUSING
– REMOVAL OF CARBURETOR AND MANIFOLD
– REMOVAL OF CYLINDER HEAD
– REMOVAL OF GEAR COVER
– REMOVAL OF CAMSHAFT
– REMOVAL OF IDLER GEARAND SHAFT
– REMOVAL OF OIL PAN
– REMOVAL OF OIL PUMP
– REMOVAL OF PISTONS AND CONNECTING RODS
– REMOVAL OF VALVES AND SEAT INSERTS
– REMOVAL OF CYLINDER BLOCK
– REMOVAL OF CRANKSHAFT
– REMOVAL OF CAMSHAFT
– REMOVAL OF VALVE TAPPET
– ASSEMBLY OF ENGINE AFTER RECONDITIONING INSTALLATION OF VALVE TAPPETS
– INSTALLATION OF CAMSHAFT
– INSTALLATION OF CRANKSHAFT
– INSTALLATION OF VALVES AND SEAT INSERTS
– INSTALLATION OF CYLINDER BLOCKS
– INSTALLATION OF PISTON RINGS
– INSTALLATION OF PISTONS AND CONNECTING RODS
– INSTALLATION OF OIL PUMP
– OIL PAN INSTALLATION
– INSTALLATION OF IDLER GEAR AND SHAFT
– INSTALLATION OF CAMSHAFT GEAR
– INSTALLATION OF GEAR COVER
– INSTALLATION OF CYLINDER HEAD
– INSTALLATION OF CARBURETOR AND MANIFOLD ASSEMBLY
– INSTALLATION OF AIR HOUSING
– INSTALLATION OF FLYWHEEL
– INSTALLATION OF ACCESSORIES
DEUTZ ENGINE SERVICE
– INSTRUCTIONS FOR TIGHTENING BOLTS AND STUDS
– CHECK AND ADJUSTMENTS
– ENGINE RECONDITIONING
– TO ASSEMBLE THE ENGINE
– INSPECTION AND REPAIR
– GENERAL ENGINE DATA F2L410
– FITS, CLEARANCES, ADJUSTMENTS DEUTZ ENGINE
– SPECIAL TOOLS
PETTER ENGINE SERVICE
– ENGINE DISASSEMBLY AND REPAIR
– TECHNICAL DATA Fits, Clearances Torques
SPECIFICATIONS
– ENGINE SPECIFICATIONS WISCONSIN
– ENGINE SPECIFICATIONS DEUTZ
– ENGINE SPECIFICATIONS PETTER
– MOTOR SPECIFICATIONS, ELECTRIC
– TECHNICAL DATA
ALPHABETICAL INDEX
SERVICE BULLETINS
SERVICE MANUAL REVISIONS
– 600002
– 600003
– 600004