Bobcat Loader 863 Service Manual 6900942 EN US

MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATIONS
– DELIVERY REPORT
– BOBCAT LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
– LIFTING AND BLOCKING THE LOADER
– LIFT ARM SUPPORT DEVICE
– OPERATOR CAB
– TRANSPORTING THE LOADER
– TOWING THE LOADER
– REMOTE START
– SERVICE SCHEDULE
– AIR CLEANER SERVICE
– ENGINE COOLING SYSTEM
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– HYDRAULIC HYDROSTATIC SYSTEM
– FINAL DRIVE TRANSMISSION CHAINCASE
– FAN GEAR BOX
– BOBTACH
– POWER BOBTACH OPTION
– LUBRICATING THE LOADER
– TIRE MAINTENANCE
HYDRAULIC SYSTEM
– HYDRAULIC HYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– CYLINDER LIFT
– CYLINDER TILT
– CYLINDER POWER BOBTACH
– MAIN RELIEF VALVE FOOT CONTROL
– HYDRAULIC CONTROL VALVE FOOT CONTROL
– HYDRAULIC CONTROL VALVE ADVANCED CONTROL SYSTEM ACS
– LIFT ARM BYPASS CONTROL VALVE
– HYDRAULIC PUMP ALUMINUM SN 514449259 BELOW
– HYDRAULIC PUMP ALUMINUM HI FLOW SN 514449483 Below
– HYDRAULIC PUMP CAST IRON SN 514449260 ABOVE
– HYDRAULIC PUMP CAST IRON HIGH FLOW SN 514449484514450945
– HYDRAULIC PUMP CAST IRON HI FLOW 514450846 aBOVE
– HYDRAULIC HYDROSTATIC FILTER
– HYDRAULIC FLUID RESERVOIR
– BUCKET POSITION VALVE
– SELECT VALVE
– REAR AUXILIARY DIVERTER VALVE
– POWER BOBTACH BLOCK 6676547ALUMINUM
– POWER BOBTACH BLOCK 6678554CAST IRON
– FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
HYDROSTATIC SYSTEM
– HYDROSTATIC SYSTEM INFORMATION
– HYDROSTATIC MOTOR
– HYDROSTATIC MOTOR TWOSPEED
– CHARGE PRESSURE
– HYDROSTATIC PUMP
– DRIVE BELT
– OIL COOLER
DRIVE SYSTEM
– BRAKE
– BRAKE TWOSPEED SN 514449389 Below
– BRAKE TWOSPEED SN 514449390 Above
– DRIVE COMPONENTS
– CHAINCASE
MAINFRAME
– SEAT BAR
– OPERATOR CAB
– OPERATOR SEAT
– OPERATOR SEAT SUSPENSION
– BOBTACH
– POWER BOBTACH
– LIFT ARMS
– REAR GRILL
– REAR DOOR
– FUEL TANK
– CONTROL PEDALS
– CONTROL PEDALS ACS
– CONTROL PANEL
– CONTROL HANDLE
– CONTROL HANDLE ADVANCED HAND CONTROL AHC
– CONTROL HANDLE ADVANCED HAND CONTROL AHC W PUSH BUTTON FLOAT
– CONTROL HANDLE ADVANCED CONTROL SYSTEM ACS ADVANCED HAND CONTROL
– CONTROL HANDLE ADVANCED CONTROL SYSTEM ACS SELECTABLE HAND FOOT CONTROL
ELECTRICAL SYSTEM ANALYSIS
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION
– BATTERY
– ALTERNATOR 55 AMP
– ALTERNATOR 90 AMP
– STARTER NIPPONDENSO
– STARTER VALEO
– INSTRUMENT PANEL
– LIGHTS
– BOBCAT CONTROLLER
– DELUXE INSTRUMENTATION SERVICE CODES
– BICS SYSTEM
– SEAT BAR SENSOR
– TRACTION LOCK
– ADVANCED HAND CONTROL SYSTEM AHC
– ADVANCED HAND CONTROL SYSTEM AHC W PUSH BUTTON FLOAT
– ADVANCED CONTROL SYSTEM ACS ADVANCED HAND CONTROL
– ADVANCED CONTROL SYSTEM ACS SELECTABLE HAND FOOT CONTROL
– ELECTRICAL HYDRAULIC CONTROLS REFERENCE
ENGINE SERVICE
– TROUBLESHOOTING
– ENGINE SPEED CONTROL
– MUFFLER
– AIR CLEANER
– RADIATOR
– COOLING FAN
– ENGINE COMPONENTS AND TESTS
– ENGINE AND ENGINE MOUNTS
– FLYWHEEL AND HOUSING
– RPM SENSOR
– RECONDITIONING THE ENGINE
HEATING, VENTILATION, AIR CONDITIONING
– AIR CONDITIONING SYSTEM FLOW
– COMPONENTS
– SAFETY
– REGULAR MAINTENANCE
– BASIC TROUBLESHOOTING
– GENERAL AIR CONDITIONING SERVICE GUIDELINES
– SYSTEM TROUBLESHOOTING CHART
– TEMPERATURE PRESSURE
– AIR CONDITIONING SERVICE
– SYSTEM CHARGING AND RECLAMATION
– COMPRESSOR
– CONDENSER
– RECEIVER DRIER
– PRESSURE RELIEF VALVE
– PRESSURE SWITCH
– EVAPORATOR HEATER UNIT
– THERMOSTAT
– EXPANSION VALVE
– EVAPORATOR
– HEATER COIL
– HEATER AC FAN
– HEATER VALVE
SPECIFICATIONS
– LOADER SPECIFICATIONS
– ENGINE SPECIFICATIONS
– LOADER TORQUE
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULIC FLUID SPECIFICATIONS
– CONVERSIONS
SERVICE MANUAL REVISION
– 863863H1
– 863863H2
– 863863H3
– 863863H4
– 863863H5
– 863863H6
– 863863H7
– 863863H8
– 863863H9
– 863863H10
– 863863H11