Bobcat Loader S150 S160 Service Manual 6902498 EN US

MAINTENANCE SAFETY
CONTENTS
FOREWORD
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATIONS
– DELIVERY REPORT
– LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
– LIFTING AND BLOCKING THE LOADER
– LIFT ARM SUPPORT DEVICE
– OPERATOR CAB
– TRANSPORTING THE BOBCAT LOADER
– TOWING THE LOADER
– REMOTE START TOOL KIT MEL1563
– REMOTE START TOOL SERVICE TOOL KIT 7217666
– SERVICE SCHEDULE
– AIR CLEANER SERVICE
– ENGINE COOLING SYSTEM
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– HYDRAULIC HYDROSTATIC SYSTEM
– FINAL DRIVE TRANSMISSION CHAINCASE
– FAN GEARBOX
– BOBTACH HAND LEVER
– BOBTACH POWER
– LUBRICATION OF THE BOBCAT LOADER
– TIRE MAINTENANCE
– SPARK ARRESTER MUFFLER
– SEAT BELT
HYDRAULIC SYSTEM
– HYDRAULIC HYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– CYLINDER LIFT
– CYLINDER TILT
– CYLINDER POWER BOBTACH
– MAIN RELIEF VALVE
– HYDRAULIC CONTROL VALVE FOOT CONTROL
– HYDRAULIC CONTROL VALVE ADVANCED CONTROL SYSTEM ACS
– LIFT ARM BYPASS CONTROL VALVE
– HYDRAULIC PUMP
– HYDRAULIC PUMP HI FLOW
– HYDRAULIC FILTER HOUSING
– HYDRAULIC FLUID RESERVOIR
– BUCKET POSITION VALVE
– HIGH FLOW VALVE
– REAR AUXILIARY DIVERTER VALVE
– POWER BOBTACH BLOCK
– FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
HYDROSTATIC SYSTEM
– HYDROSTATIC SYSTEM INFORMATION
– HYDROSTATIC MOTOR
– CHARGE PRESSURE
– HYDROSTATIC PUMP
– DRIVE BELT
– OIL COOLER
DRIVE SYSTEM
– BRAKE
– DRIVE COMPONENTS
– CHAINCASE
MAINFRAME
– SEAT BAR
– OPERATOR CAB
– OPERATOR SEAT
– BOBTACH
– POWER BOBTACH
– LIFT ARMS
– REAR GRILLE
– REAR DOOR
– FUEL TANK
– CONTROL PEDALS
– CONTROL PEDALS ACS
– CONTROL PANEL
– CONTROL HANDLE
– CONTROL HANDLE ADVANCED CONTROL SYSTEM ACS SELECTABLE HAND FOOT CONTROL
ELECTRICAL SYSTEM AND ANALYSIS
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION
– BATTERY
– ALTERNATOR 90 AMP
– STARTER
– INSTRUMENT PANEL
– LIGHTS
– BOBCAT CONTROLLER
– DIAGNOSTIC SERVICE CODES
– BICS SYSTEM
– SEAT BAR SENSOR
– TRACTION LOCK
– ADVANCED CONTROL SYSTEM ACS SELECTABLE HAND FOOT CONTROL
– ELECTRICAL HYDRAULIC CONTROLS REFERENCE
– SERVICE PC LAPTOP COMPUTER
ENGINE SERVICE
– TROUBLESHOOTING
– ENGINE SPEED CONTROL
– MUFFLER
– AIR CLEANER
– RADIATOR
– COOLING FAN
– ENGINE COMPONENTS AND TESTING
– ENGINE
– FLYWHEEL AND HOUSING
– RPM SENSOR
– RECONDITIONING THE ENGINEKUBOTA V2203EB AND V2003TEB TURBO
– TURBOCHARGER
– FLYWHEEL AND HOUSING
– EXHAUST GAS RECIRCULATION EGR SYSTEM
HEATING, VENTILATION AND AIR CONDITIONING HVAC
– AIR CONDITIONING SYSTEM FLOW
– COMPONENTS
– SAFETY
– REGULAR MAINTENANCE
– BASIC TROUBLESHOOTING
– GENERAL AIR CONDITIONING SERVICE GUIDELINES
– SYSTEM TROUBLESHOOTING CHART
– TEMPERATURE PRESSURE
– AIR CONDITIONING SERVICE
– SYSTEM CHARGING AND RECLAMATION
– COMPRESSOR
– CONDENSER
– RECEIVER DRIER
– PRESSURE RELIEF VALVE
– PRESSURE SWITCH
– EVAPORATOR HEATER UNIT
– THERMOSTAT
– EXPANSION VALVE
– EVAPORATOR
– HEATER COIL
– HEATER AC FAN
– HEATER VALVE
SPECIFICATIONS
– LOADER SPECIFICATIONS
– ENGINE SPECIFICATIONS KUBOTA V2203EB
– ENGINE SPECIFICATIONS KUBOTA V2003TEB TURBO
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULIC HYDROSTATIC FLUID SPECIFICATIONS
– CONVERSIONS
ALPHABETICAL INDEX
SERVICE MANUAL REVISION
– Revision No S150, S160 1
– Revision No S150, S160 2
– Revision No S150, S160 3
– Revision No S150, S160 4
– Revision No S150, S160 5