Bobcat Versa TTC Telescopic Handler V518 Service Manual 6986676 EN US

MAINTENANCE SAFETY
CONTENTS
FOREWORD
– FOREWORD
-SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATION
– DELIVERY REPORT
– DEALER IDENTIFICATION
SAFETY MAINTENANCE
– LIFTING AND BLOCKING THE VERSAHANDLER
– OPERATOR CABCANOPY
– TRANSPORTING THE SHIPPING DEALER ON A TRAILER
– TOWING THE SHIPPERS
– SERVICE SCHEDULE
– AIR CLEANER SERVICE
– ENGINE COOLING SYSTEM
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– HYDRAULIC HYDROSTATIC SYSTEM
– AXLES FRONT AND REAR
– LUBRICATION
– ATTACHMENT FRAME
– TIRE MAINTENANCE
– SPARK ARRESTER MUFFLER
– APPROVED BOOM STOP
– ENGINE COVER
– LATERAL OPERATOR RESTRAINT SYSTEM LORS
– VersaHANDLER STORAGE AND RETURN TO SERVICE
– STOPPING THE ENGINE AND LEAVING THE DEALERSHIP
– EMERGENCY EXIT
HYDRAULIC SYSTEM
– HYDRAULICHYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– LIFT CYLINDERS
– BUCKET POSITIONING CYLINDER
– EXTENSION CYLINDER
– TILT CYLINDER
– STEERING CYLINDER FRONT
– STEERING CYLINDER REAR
– DRIVE BOX
– MAIN RELIEF VALVE
-QUICKTACH CYLINDER
– PORT RELIEF VALVES
– STEERING MODE VALVE BLOCK
– BRAKE VALVE
-GEAR PUMP
– FAN MOTOR
– HYDRAULIC RESERVOIR
– STEERING VALVE
– HYDRAULIC CONTROL VALVE
-JOYSTICK
– PARKING BRAKE
– PRESSURE REDUCING VALVE
– ACCUMULATOR
-TOW VALVE
– FRONT AUXILIARY HYDRAULIC PRESSURE RELEASE VALVE
-FLOW CONTROL VALVE
HYDROSTATIC SYSTEM
– HYDROSTATIC SYSTEM INFORMATION
– OIL COOLER
– HYDROSTATIC DRIVE MOTOR
– HYDROSTATIC PUMP
DRIVE SYSTEM
– TROUBLESHOOTING
– AXLE AND DIFFERENTIAL FRONT
– AXLE AND DIFFERENTIAL REAR
– FRONT AXLE
– AXLE TOEIN
– PARKING BRAKE
– STEERING ANGLE ADJUSTMENT
-DRIVE SHAFT
– SERVICE BRAKE
– REAR AXLE
MAINFRAME
– OPERATOR CAB SN A8G812999 bELOW
– OPERATOR CAB SN A8G813000 ABOVE
-CANOPY
– OPERATOR SEAT
-BOOM ASSEMBLY
– INNER BOOM
– WEAR PADS FRONT
– WEAR PADS REAR
– ENGINE COVER
– AIR INTAKE COWLING
– FUEL TANK
– QUICKTACH
– REAR WEIGHTS
– FENDER
– JOYSTICK PANEL SN A8G812999 BELOW, SN A8G911001 ABOVE
– JOYSTICK PANEL SN A8G813000 ABOVE
– DASH COVER STEERING COLUMN COVER SN A8G812999 BELOW, SN A8G911001 ABOVE
– DASH COVER STEERING COLUMN COVER SN A8G813000 ABOVE
ELECTRICAL SYSTEM ANALYSIS
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION SN A8G812999 BELOW, SN A8G911001 ABOVE
– ELECTRICAL SYSTEM INFORMATION SN A8G813000 ABOVE
-BATTERY
– ALTERNATOR
– STARTER
– LATERAL OPERATOR RESTRAINT SYSTEM LORS
-LIGHTS
– TRAVEL SIGNAL LEVER SN A8G812999 BELOW, SN A8G911001 ABOVE
– TRAVEL SIGNAL LEVER SN A8G813000 ABOVE
– INSTRUMENT PANEL
– SWITCH PANEL SN A8G812999 BELOW, SN A8G911001 ABOVE
– SWITCH PANEL SN A8G813000 ABOVE
– BRAKE LIGHT SWITCH
– WIPER ENGINE FRONT
– WIPER MOTOR TOP
– WIPER MOTOR REAR
– PEDAL ASSEMBLY
– INCHING SWITCH
– SERVICE SOFTWARE
ENGINE SERVICE
– TROUBLESHOOTING
– ENGINE SPEED CONTROL
– MUFFLER
– AIR CLEANER
– OIL COOLERRADIATOR
– ENGINE AND ENGINE MOUNTS
– ENGINE COMPONENTS AND TESTING
– ENGINE TIMING
– ENGINEHYDROSTAT ASSEMBLY
– FLYWHEEL AND HOUSING
– RECONDITIONING THE ENGINE
HEATING, VENTILATION AND AIR CONDITIONING HVAC
– AIR CONDITIONING SYSTEM FLOW
– COMPONENTS
-SAFETY
– REGULAR MAINTENANCE
– BASIC TROUBLESHOOTING
– GENERAL AIR CONDITIONING SERVICE GUIDELINES
– SYSTEM TROUBLESHOOTING
– TEMPERATUREPRESSURE
– AIR CONDITIONING SERVICE
– SYSTEM CHARGING AND RECLAMATION
– COMPRESSOR
– CONDENSER SN A8G812999 BELOW, SN A8G911001 ABOVE
– CONDENSER SN A8G813000 ABOVE
– RECEIVER DRIER
– PRESSURE SWITCH
– EVAPORATOR BLOWER UNIT SN A8G812999 BELOW, SN A8G911001 ABOVE
– EVAPORATOR BLOWER UNIT SN A8G813000 ABOVE
– EXPANSION VALVE SN A8G812999 BELOW, SN A8G911001 ABOVE
– EXPANSION VALVE SN A8G813000 ABOVE
– HEATER ASSEMBLY
SPECIFICATIONS
– DISTRIBUTOR SPECIFICATIONS
– ENGINE SPECIFICATIONS
– MACHINE TORQUE SPECIFICATIONS
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULIC HYDROSTATIC FLUID SPECIFICATIONS
– CONVERSIONS
ALPHABETICAL INDEX
SERVICE MANUAL REVISION
– Revision No V518 1