Bobcat Excavator E85 Service Manual 6990617 EN US

MAINTENANCE SAFETY
CONTENTS
FOREWORD
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATIONS
– DELIVERY REPORT
– EXCAVATOR IDENTIFICATION
SAFETY AND MAINTENANCE
– LIFTING AND BLOCKING THE EXCAVATOR
– LIFTING THE EXCAVATOR
– OPERATOR CAB
– TRANSPORTING THE EXCAVATOR ON A TRAILER
– RIGHT SIDE COVER
– REAR COVER
– CENTER COVER
– SERVICE SCHEDULE
– AIR CLEANER SERVICE
– CAB FILTERS
– ENGINE COOLING SYSTEM
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– HYDRAULIC SYSTEM
– LUBRICATING THE EXCAVATOR
– PIVOT PINS
– TRAVEL MOTOR
– DIESEL PARTICULATE FILTER DPF SYSTEM
– EMERGENCY EXITS
– SEAT BELT
– CAB TILT PROCEDURE
– CONTROL CONSOLE LOCKOUT
– TOWING THE EXCAVATOR
HYDRAULIC SYSTEM
– HYDRAULICHYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– CYLINDER BOOM
– CYLINDER ARM
– CYLINDER BOOM SWING
– CYLINDER BUCKET
– CYLINDER BLADE
– CYLINDER ARTICULATED BOOM
– VALVES RELIEF
– VALVES PORT RELIEF
– VALVE PRESSURE REDUCING RELIEF
– HYDRAULIC CONTROL VALVE
– PUMP HYDRAULIC PISTON
– PUMP GEAR
– MANIFOLD ASSEMBLY ACCUMULATOR
– TRAVEL MOTOR
– SWIVEL JOINT
– SWING MOTOR
– SWING MOTOR DRIVE CARRIER
– CONTROL PATTERN SELECTOR VALVE
– RIGHT CONTROL LEVER JOYSTICK
– LEFT CONTROL LEVER JOYSTICK
– BLADE CONTROL VALVE
– HYDRAULIC RESERVOIR
– OIL COOLER
– DIRECT TO TANK VALVE
– SWING MOTOR BRAKE RELEASE
– EPPR VALVE
– FORCED REGENERATION VALVE
– ARTICULATED BOOM VALVE OPTIONAL
– TRAVEL CONTROL VALVE
– AUTO IDLE
– HYDRAULIC PILOT PRESSURE FILTER ASSEMBLY
UNDERCARRIAGE
– BLADE
– TRACK UNDERCARRIAGE COMPONENTS RUBBER TRACK
– TRACK UNDERCARRIAGE COMPONENTS STEEL TRACK
– TRACK MAINTENANCE
– SWING CIRCLE GEAR
– LOWER TRACK ROLLER
– UPPER TRACK ROLLER
UPPERSTRUCTURE AND SWING SECTION
– UPPERSTRUCTURE
– UPPERSTRUCTURE SIDE COVER LEFT
– UPPERSTRUCTURE SIDE COVER RIGHT
– SEAT
– RIGHT CONSOLE
– LEFT CONSOLE
– CENTER COVER
– CENTER ACCESS COVER
– COUNTERWEIGHT
– FLOOR MAT
– FUEL TANK
– HORN
– SWING FRAME
– BOOM
– BOOM ARTICULATED OPTIONAL
– QUICK COUPLER KLAC SYSTEM
– QUICK COUPLER LEHNHOFF SYSTEM
– BUCKET
– RIGHT SIDE COVER
– REAR COVER
ELECTRICAL SYSTEM AND ANALYSIS
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION
– BATTERY
– ALTERNATOR
– STARTER
– STARTER RELAY
– LIGHTS
– CONSOLE LOCKOUT SWITCH
– FUEL LEVEL SENDER
– DIAGNOSTIC SERVICE CODES
– DIAGNOSTIC TOOL
– INSTRUMENT PANEL
– KEY SWITCH
– RIGHT CONSOLE SWITCH COVER
– WIPER MOTOR
– MOTION ALARM SYSTEM
– FUEL TRANSFER PUMP
– AUTO IDLE PRESSURE SWITCH
– ENGINE CONTROL UNIT ECU
– VEHICLE CONTROL UNIT VCU
ENGINE SERVICE
– ENGINE INFORMATION
– ENGINE SPEED CONTROL
– DIESEL PARTICULATE FILTER DPF SYSTEM
– AIR CLEANER
– ENGINE COOLING SYSTEM
– LUBRICATION SYSTEM
– FUEL SYSTEM
– CYLINDER HEAD
– CRANKSHAFT AND PISTONS
– CAMSHAFT AND TIMING GEARS
– EXHAUST GAS RECIRCULATION EGR VALVE
– GLOW PLUGS
– ENGINE FLYWHEEL
HEATING, VENTILATION AND AIR CONDITIONING HVAC
– AIR CONDITIONING SYSTEM FLOW
– REGULAR MAINTENANCE
– TROUBLESHOOTING
– SYSTEM CHARGING AND RECLAMATION
– COMPRESSOR
– CONDENSER
– RECEIVER DRIER
– EVAPORATOR HEATER UNIT
– THERMOSTAT
– EXPANSION VALVE
– BLOWER FAN
– HEATER VALVE
– HVAC CONTROLLER
SPECIFICATIONS
– EXCAVATOR SPECIFICATIONS
– TECHNICAL SERVICE GUIDE SPECIFICATIONS
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULIC FLUID SPECIFICATIONS
– CONVERSIONS
– SERVICE TOOLS REQUIRED
ALPHABETICAL INDEX