Bobcat Excavator X100 Service Manual 6570483

CONTENTS
SAFETY
FOREWORD
– SYMBOLS
STANDARD TIGHTENING TORQUE
– STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
– TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
– TIGHTENING TORQUE FOR NUTS OF FLARED
COATING MATERIALS
ELECTRIC WIRE CODE
– CLASSIFICATION BY THICKNESS
– CLASSIFICATION BY COLOR AND CODE
WEIGHT TABLE
CAPACITY TABLE OF FUEL, COOLANT AND LUBRICANTS SN 11999 Below
– PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
TABLE OF OIL AND COOLANT QUANTITIES SN 12001 Above
– PROPER SELECTION OF FULE, COOLANT AND LUBRICANTS
ENGINE STRUCTURE AND FUNCTION
– ENGINE MOUNT
– RADIATOR
– POWER TAKEOFF SYSTEM
– FUEL TANK AND PIPING
– ENGINE CONTROL
ENGINE TESTING AND ADJUSTING
– STANDARDS FOR TESTING AND ADJUSTING 100
– TESTING AND ADJUSTING TOOL LIST
– ADJUSTING VALVE CLEARANCE
– MEASURING COMPRESSION PRESSURE
– TESTING AND ADJUSTING FUEL INJECTION TIMING
– FAN BELT TENSION
– BLEEDING AIR FROM FUEL LINE
– MEASURING ENGINE OIL PRESSURE
– MEASURING OIL AND COOLANT TEMPERATURES
ENGINE DISASSEMBLY AND ASSEMBLY
– REMOVAL OF STARTING MOTOR ASSEMBLY
– INSTALLATION OF STARTING MOTOR ASSEMBLY
– REMOVAL OF ALTERNATOR ASSEMBLY
– INSTALLATION OF ALTERNATOR ASSEMBLY
– REMOVAL OF WATER PUMP ASSEMBLY
– INSTALLATION OF WATER PUMP ASSEMBLY
– REMOVAL OF NOZZLE HOLDER ASSEMBLY
– INSTALLATION OF NOZZLE HOLDER ASSEMBLY
– REMOVAL OF CYLINDER HEAD ASSEMBLY
– INSTALLATION OF CYLINDER HEAD ASSEMBLY
– REMOVAL OF RADIATOR ASSEMBLY
– INSTALLATION OF RADIATOR ASSEMBLY
– REMOVAL OF ENGING ASSEMBLY
– INSTALLATION OF ENGINE ASSEMBLY
POWER TRAIN STRUCTURE AND FUNCTION
– POWER TRAIN SN 12001 Above
– SWING CIRCLE SN 11999 Below
– SWING CIRCLE SN 12001 Above
– SWING MACHINERY SN 11999 Below
– SWING MACHINERY SN 12001 Above
– SPROCKET SN 11999 Below
– SPROCKET Sn 12001 Above
POWER TRAIN DISASSEMBLY AND ASSEMBLY
– REMOVAL OF SWING CIRCLE ASSEMBLY
– INSTALLATION OF SWING CIRCLE ASSEMBLY
– REMOVAL OF SWING MACHINERY ASSEMBLY
– INSTALLATION OF SWING MACHINERY ASSEMBLY
– DISASSEMBLY OF SWING MACHINERY ASSEMBLY
– ASSEMBLY OF SWING MACHINERY ASSEMBLY
POWER TRAIN MAINTENANCE STANDARD
– SWING CIRCLE SN 11999 Below
– SWING CIRCLE SN 12001 Above
– SWING MACHINERY SN 11999 Below
– SWING MACHINERY SN 12001 Above
– SPROCKET SN 11999 Below
– SPROCKET Sn 12001 Above
UNDERCARRIAGE STRUCTURE AND FUNCTION
– TRACK FRAME AND RECOIL SPRING
– IDLER
– TRACK ROLLER
– TRACK SHOE
UNDERCARRIAGE DISASSEMBLY AND ASSEMBLY
– REMOVAL OF RECOIL SPRING ASSEMBLY
– INSTALLATION OF RECOIL SPRING ASSEMBLY
– DISASSEMBLY OF RECOIL SPRING ASSEMBLY
– ASSEMBLY OF RECOIL SPRING ASSEMBLY
– REMOVAL OF IDLER ASSEMBLY
– INSTALLATION OF IDLER ASSEMBLY
– REMOVAL OF TRACK ROLLER ASSEMBLY
– INSTALLATION OF TRACK ROLLER ASSEMBLY
– REMOVAL OF TRACK SHOE ASSEMBLY
– INSTALLATION OF TRACK SHOE ASSEMBLY
UNDERCARRIAGE MAINTENANCE STANDARD
– TRACK FRAME AND RECOIL SPRING SN 11999 Below
– TRACK FRAME AND RECOIL SPRING SN 12001 Above
– TRACK FRAME AND RECOIL SPRING SN 12001 Above
– IDLER SN 11999 Below
– IDLER SN 12001 Above
– IDLER SN 12001 Above
– TRACK ROLLER SN 12001 Above
– TRACK ROLLER SN 11999 Below
– TRACK ROLLER SN 12001 Above
– TRACK SHOE SN 11999 Below
– TRACK SHOE SN 12001 Above
– TRACK SHOE SN 12001 Above
HYDRAULIC SYSTEM STRUCTURE AND FUNCTION
– HYDRAULIC PIPING SN 11999 Below
– HYDRAULIC PIPING SN 12001 Above
– HYDRAULIC CIRCUIT DIAGRAM SN 11001 11999
– HYDRAULIC CIRCUIT DIAGRAM SN 12001 Above
– HYDRAULIC CIRCUIT SCHEMATICS SN 11001 11999
– HYDRAULIC CIRCUIT SCHEMATICS SN 12001 Above
– HYDRAULIC TANK AND FILTER SN 11999 Below
– HYDRAULIC TANK SN 12001 Above
– HYDRAULIC PUMP SN 11999 Below
– 1SPOOL CONTROL VALVE Auxilliary SN 12001 Above
– 2SPOOL CONTROL VALVE SN 11999 Below
– 3SPOOL CONTROL VALVE SN 11999 Below
– 3SPOOL CONTROL VALVE SN 12001 Above
– 4SPOOL CONTROL VALVE SN 11999 Below
– 4SPOOL CONTROL VALVE SN 11999 Below
– 6SPOOL CONTROL VALVE
– CENTER SWIVEL JOINT SN 11999 Below
– CENTER SWIVEL JOINT SN 12001 Above
– WORK EQUIPMENT SWIVEL JOINT SN 11999 Below
– SWING MOTOR SN 11999 Below
– SWING MOTOR SN 12001 Above
– TRAVEL MOTOR AND FINAL DRIVE SN 11999 Below
– TRAVEL MOTOR With Reduction Gear SN 12001 Above
– HYDRAULIC CYLINDERS
– VALVE CONTROL SN 11999 Below
– VALVE CONTROL SN 12001 Above
HYDRAULIC SYSTEM TESTING AND ADJUSTING
– MEASURING DELIVERY OF HYDRAULIC PUMP
– MEASURING TEMPERATURE OF HYDRAULIC OIL
– TESTING AND ADJUSTING HYDRAULIC PRESSURE
– MEASURING TEMPERATURE OF HYDRAULIC OIL
– 100 HYDRAULIC PUMP CHECK
– STANDARDS FOR TESTING AND ADJUSTING
HYDRAULIC SYSTEM DISASSEMBLY AND ASSEMBLY
– REMOVAL OF HYDRAULIC PUMP ASSEMBLY
– INSTALLATION OF HYDRAULIC PUMP ASSEMBLY
– REMOVAL OF 4SPOOL CONTROL VALVE ASSEMBLY FOR RIGHT TRAVEL, BOOM, BUCKET, SWING
– INSTALLATION OF 4SPOOL CONTROL VALVE ASSEMBLY
– REMOVAL OF 2SPOOL CONTROL VALVE ASSEMBLY FOR LEFT TRAVEL, ARM
– INSTALLATION OF 2SPOOL CONTROL VALVE ASSEMBLY
– DISASSEMBLY OF 2SPOOL CONTROL VALVE ASSEMBLY
– ASSEMBLY OF 2SPOOL CONTROL VALVE ASSEMBLY
– REMOVAL OF 3SPOOL CONTROL VALVE ASSEMBLY FOR SWING, TRAVAL ACCELERATION, BLADE
– INSTALLATION OF 3SPOOL CONTROL VALVE ASSEMBLY
– DISASSEMBLY OF 3SPOOL CONTROL VALVE ASSEMBLY
– ASSEMBLY OF 3SPOOL CONTROL VALVE ASSEMBLY
– REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY
– INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY
– REMOVAL OF SWING MOTOR ASSEMBLY
– INSTALLATION OF SWING MOTOR ASSEMBLY
– REMOVAL OF TRAVEL MOTOR ASSEMBLY
– INSTALLATION OF TRAVEL MOTOR ASSEMBLY
– REMOVAL OF BOOM CYLINDER ASSEMBLY
– INSTALLATION OF BOOM CYLINDER ASSEMBLY
– REMOVAL OF ARM CYLINDER ASSEMBLY
– INSTALLATION OF ARM CYLINDER ASSEMBLY
– REMOVAL OF BUCKET CYLINDER ASSEMBLY
– INSTALLATION OF BUCKET CYLINDER ASSEMBLY
– REMOVAL OF BLADE CYLINDER ASSEMBLY
– INSTALLATION OF BLADE CYLINDER ASSEMBLY
– REMOVAL OF BOOM CYLINDER ASSEMBLY
– INSTALLATION OF BOOM CYLINDER ASSEMBLY
– DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
– ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
– REMOVAL OF SWIVEL JOINT ASSEMBLY FOR WORK EQUIPMENT
– INSTALLATION OF SWIVEL JOINT ASSEMBLY FOR WORK EQUIPMENT
HYDRAULIC SYSTEM MAINTENANCE STANDARD
– HYDRAULIC PUMP SN 11999 Below
– TRIPLE GEAR PUMP SBR10 10 8 SN 12001 Above
– SWING MOTOR SN 11999 Below
– SWING MOTOR SN 12001 Above
– 1SPOOL CONTROL VALVE SN 12001 Above
– 2SPOOL CONTROL VALVE SN 11999 Above
– 3SPOOL CONTROL VALVE SN 11999 Below
– 3SPOOL CONTROL VALVE SN 12001 Above
– 4SPOOL CONTROL VALVE SN 11999 Below
– 6SPOOL CONTROL VALVE SN 12001 Above
– HYDRAULIC CYLINDER SN 11999 Below
– HYDRAULIC CYLINDER SN 12001 Above
WORK EQUIPMENT STRUCTURE AND FUNCTION
– WORK EQUIPMENT
– WORK EQUPMENT SN 12001 Above
WORK EQUPMENT DISASSEMBLY AND ASSEMBLY
– REMOVAL OF WORK EQUIPMENT ASSEMBLY
– INSTALLATION OF WORK EQUIPMENT ASSEMBLY
– REMOVAL OF BLADE ASSEMBLY
– INSTALLATION OF BLADE ASSEMBLY
– DISASSEMBLY OF WORK EQUIPMENT ASSEMBLY
– ASSEMBLY OF WORK EQUIPMENT ASSEMBLY
WORK EQUIPMENT MAINTENANCE STANDARD
– WORK EQUIPMENT
WORK EQUIPMENT STRUCTURE AND FUNCTION
– ELECTRICAL WIRING DIAGRAM
– ELECTRICAL CIRCUIT DIAGRAM
– ELECTRICAL CIRCUIT DIAGRAM SN 12001 Above
OTHERS DISASSEMBLY AND ASSEMBLY
– REMOVAL OF FLOOR FRAME ASSEMBLY
– INSTALLATION OF FLOOR FRAME ASSEMBLY
SERVICE MANUAL REVISION
– 1001
– 1002
– 1003