Bobcat Hydraulic Excavator 116 Service Manual 6570484

CONTENTS
SAFETY
– GENERAL PRECAUTIONS
– PREPARATIONS FOR WORK
– PRECAUTIONS DURING WORK
STANDARD TIGHTENING TORQUE
– STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
– TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
– TIGHTENING TORQUE FOR NUTS OF FLARED
COATING MATERIALS
ELECTRICAL WIRE CODE
– CLASSIFICATION BY THICKNESS
– CLASSIFICATION BY COLOR AND CODE
WEIGHT TABLE
TABLE OF OIL AND COOLANT QUANTITIES
ENGINE TESTING AND ADJUSTING
– TESTING AND ADJUSTING DATA
– TESTING AND ADJUSTING TOOL LIST
– LUBRICATION SYSTEM
– ADJUSTING VALVE CLEARANCE
– MEASURING COMPRESSION PRESSURE
– ADJUSTING FUEL INJECTION TIMING
– TESTING AND ADJUSTING FAN BELT TENSION
– BLEEDING AIR FROM FUEL LINE
ENGINE DISASSEMBLY AND ASSEMBLY
– REMOVAL OF STARTING MOTOR ASSEMBLY
– INSTALLATION OF STARTING MOTOR ASSEMBLY
– REMOVAL OF ALTERNATOR ASSEMBLY
– INSTALLATION OF ALTERNATOR ASSEMBLY
– REMOVAL OF FAN PULLEY ASSEMBLY
– INSTALLATION OF FAN PULLEY ASSEMBLY
– REMOVAL OF WATER PUMP ASSEMBLY
– INSTALLATION OF WATER PUMP ASSEMBLY
– REMOVAL OF THERMOSTAT ASSEMBLY
– INSTALLATION OF THERMOSTAT ASSEMBLY
– REMOVAL OF NOZZLE HOLDER ASSEMBLY
– INSTALLATION OF NOZZLE HOLDER ASSEMBLY
– REMOVAL OF FUEL INJECTION PUMP ASSEMBLY
– INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
– REMOVAL OF CYLINDER HEAD ASSEMBLY
– REMOVAL OF RADIATOR ASSEMBLY
– INSTALLATION OF RADIATOR ASSEMBLY
– REMOVAL OF ENGINE ASSEMBLY
– INSTALLATION OF ENGINE ASSEMBLY
POWER TRAIN STRUCTURE AND FUNCTION
– POWER TRAIN SN 11999 Below
– POWER TRAIN SN 12001 Above
– SWING CIRCLE SN 11999 Below
– SWING CIRCLE SN 12001 Above
– SWING MACHINERY SN 11999 Below
– SWING MACHINERY SN 12001 Above
– SPROCKET SN 11999 Below
– SPROCKET SN 12001 Below
– TRACK FRAME AND RECOIL SPRING SN 12001 Above
– IDLER SN 12001 Above
– TRACK ROLLER
– TRACK SHOE SN 12001 Above
POWER TRAIN DISASSEMBLY AND ASSEMBLY
– REMOVAL OF SWING CIRCLE ASSEMBLY
– INSTALLATION OF SWING CIRCLE ASSEMBLY
– REMOVAL OF SWING MACHINERY ASSEMBLY
– INSTALLATION OF SWING MACHINERY ASSEMBLY
– DISASSEMBLY OF SWING MACHINERY ASSEMBLY
– ASSEMBLY OF SWING MACHINERY ASSEMBLY
– POWER TRAIN MAINTENANCE STANDARD
– SWING CIRCLE SN 11999 Below
– SWING CIRCLE SN 12001 Above
– SWING MACHINERY SN 11999 Below
– SWING MACHINERY SN 12001 Above
– SPROCKET SN 11999 Below
– SPROCKET SN 12001 Above
UNDERCARRIAGE STRUCTURE AND FUNCTION
– TRACK FRAME AND RECOIL SPRING
– IDLER
– TRACK ROLLER
– TRACK SHOE
UNDERCARRIAGE DISASSEMBLY AND ASSEMBLY
– REMOVAL OF RECOIL SPRING ASSEMBLY
– INSTALLATION OF RECOIL SPRING ASSEMBLY
– DISASSEMBLY OF RECOIL SPRING ASSEMBLY
– ASSEMBLY OF RECOIL SPRING ASSEMBLY
– REMOVAL OF TRACK SHOE ASSEMBLY
– INSTALLATION OF TRACK SHOE ASSEMBLY
UNDERCARRIAGE MAINTENANCE STANDARD
– TRACK FRAME AND RECOIL SPRING SN 11999 Below
– TRACK FRAME AND RECOIL SPRING SN 12001 Above
– TRACK ROLLER SN 11999 Below
– TRACK ROLLER SN 12001 Above
– TRACK SHOE SN 11999 Below
– TRACK SHOE SN 12001 Above
– IDLER SN 11999 Below
– IDLER SN 12001 Above
HYDRAULIC CONTROL STRUCTURE AND FUNCTION
– HYDRAULIC PIPING
– HYDRAULIC CIRCUIT SCHEMATICS
– HYDRAULIC CIRCUIT DIAGRAM
– HYDRAULIC CIRCUIT SCHEMATICS SN 12001 Above
– HYDRAULIC CIRCUIT DIAGRAM SN 11999 Below
– HYDRAULIC CIRCUIT DIAGRAM SN 12001 Above
– HYDRAULIC TANK SN 11999 Below
– HYDRAULIC TANK SN 12001 Above
– 6SPOOL CONTROL VALVE SN 11999 Below
– 6SPOOL CONTROL VALVE SN 12001 Above
– 4SPOOL CONTROL VALVE SN 12001 Above
– 3SPOOL CONTROL VALVE SN 11999 Below
– HYDRAULIC TRIPLE GEAR PUMP SN 11999 Below
– CENTER SWIVEL JOINT SN 11999 Above
– CENTER SWIVEL JOINT SN 12001 Above
– SWING MOTOR SN 11999 Below
– SWING MOTOR SN 12001 Above
– TRAVEL MOTOR with reduction gear SN 11999 Below
– BRAKE VALVE
– VALVE CONTROL SN 11999 Below
– VALVE CONTROL SN 12001 Above
HYDRAULIC SYSTEM TESTING AND ADJUSTING
– TABLE OF JUDGEMENT STANDARD VALUE
– TESTING AND ADJUSTING TOOL
– TESTING OPERATING FORCE OF CONTROL LEVER
– TESTING TRAVEL OF CONTROL LEVER
– TESTING TRAVEL OF CONTROL VALVE SPOOL
– TESTING AND ADJUSTING HYDRAULIC PRESSURE
– MEASURING DELIVERY OF PUMP
– 116 HYDRAULIC PUMP CHECK
– 116 PORT RELIEF VALVE CHECK
– MEASURING OIL LEAKAGE FROM SWING AND TRAVEL MOTOR
– MEASURING OIL LEAKAGE FROM CYLINDER
HYDRAULIC SYSTEM DISASSEMBLY AND ASSEMBLY
– REMOVAL OF HYDRAULIC PUMP ASSEMBLY
– INSTALLATION OF HYDRAULIC PUMP ASSEMBLY
– REMOVAL OF 6SPOOL CONTROL VALVE ASSEMBLY
– INSTALLATION OF 6SPOOL CONTROL VALVE ASSEMBLY
– REMOVAL OF 3SPOOL CONTROL VALVE ASSEMBLY
– INSTALLATION OF 3SPOOL CONTROL VALVE ASSEMBLY
– DISASSEMBLY OF CONTROL VALVE ASSEMBLY
– ASSEMBLY OF CONTROL VALVE ASSEMBLY
– REMOVAL OF MAIN RELIEF VALVE ASSEMBLY
– INSTALLATION OF MAIN RELIEF VALVE ASSEMBLY
– REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY
– INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY
– DISASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY
– ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY
– REMOVAL OF SWING MOTOR ASSEMBLY
– INSTALLATION OF SWING MOTOR ASSEMBLY
– REMOVAL OF TRAVEL MOTOR ASSEMBLY
– INSTALLATION OF TRAVEL MOTOR ASSEMBLY
– REMOVAL OF BOOM CYLINDER ASSEMBLY
– INSTALLATION OF BOOM CYLINDER ASSEMBLY
– REMOVAL OF ARM CYLINDER ASSEMBLY
– INSTALLATION OF ARM CYLINDER ASSEMBLY
– REMOVAL OF BUCKET CYLINDER ASSEMBLY
– INSTALLATION OF BUCKET CYLINDER ASSEMBLY
– REMOVAL OF BLADE CYLINDER ASSEMBLY
– INSTALLATION OF BLADE CYLINDER ASSEMBLY
– REMOVAL OF BOOM SWING CYLINDER ASSEMBLY
– INSTALLATION OF BOOM SWING CYLINDER ASSEMBLY
– DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
– ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
HYDRAULIC SYSTEM MAINTENANCE STANDARD
– SWING MOTOR SN 12001 Above
– 6SPOOL CONTROL VALVE SN 11999 Below
– 6SPOOL CONTROL VALVE SN 12001 Above
– 4SPOOL CONTROL VALVE SN 12001 Above
– 3SPOOL CONTROL VALVE SN 11999 Below
– HYDRAULIC CYLINDER SN 11999 Below
– HYDRAULIC CYLINDER SN 12001 Above
– TRIPLE GEAR PUMP SN 11999 Below
– TRIPLE GEAR PUMP SN 12001 Above
WORK EQUIPMENT STRUCTURE AND FUNCTION
– WORK EQUIPMENT
– WORK EQUIPMENT SN 12001 Above
WORK EQUPMENT DISASSEMBLY AND ASSEMBLY
– REMOVAL OF WORK EQUIPMENT ASSEMBLY
– INSTALLATION OF WORK EQUIPMENT ASSEMBLY
– REMOVAL OF BLADE ASSEMBLY
– INSTALLATION OF BLADE ASSEMBLY
– REMOVAL OF ARM AND BUCKET ASSEMBLY
– INSTALLATION OF ARM AND BUCKET ASSEMBLY
– REMOVAL OF BUCKET ASSEMBLY
– INSTALLATION OF BUCKET ASSEMBLY
– REMOVAL OF ARM ASSEMBLY
– INSTALLATION OF ARM ASSEMBLY
– REMOVAL OF BOOM ASSEMBLY
– INSTALLATION OF BOOM ASSEMBLY
– REMOVAL OF FLOOR FRAME ASSEMBLY
– INSTALLATION OF FLOOR FRAME ASSEMBLY
WORK EQUIPMENT MAINTENANCE STANDARD
– WORK EQUIPMENT
ELECTRICAL SYSTEM STRUCTURE AND FUNCTION
– ELECTRICAL CIRCUIT DIAGRAM
– ELECTRICAL CIRCUIT DIAGRAM SN 12001 Above
SERVICE MANUAL REVISION
– 1161
– 1162