Bobcat Loader 864 Service Manual 6900627 EN US

MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATIONS
– LOADER SERIAL NUMBER
– ENGINE SERIAL NUMBER
– DELIVERY REPORT
– BOBCAT LOADER IDENTIFICATION
PREVENTIVE MAINTENANCE
– SERVICE SCHEDULE
– LIFTING AND BLOCKING THE LOADER
– TRANSPORTING THE BOBCAT LOADER
– TOWING THE LOADER
– LIFT ARM SUPPORT DEVICE
– REMOTE START SWITCH
– OPERATOR CAB
– SEAT BAR RESTRAINT SYSTEM
– SEAT BAR RESTRAINT SYSTEM ADVANCED HAND CONTROLS
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– ENGINE COOLING SYSTEM
– HYDRAULICHYDROSTATIC SYSTEM
– LUBRICATING THE LOADER
HYDRAULIC SYSTEM
– HYDRAULIC HYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– TROUBLESHOOTING
– LIFT CYLINDER
– TILT CYLINDER
– HYDRAULIC CYLINDER
– MAIN RELIEF VALVE
– BICS VALVE
– HYDRAULIC CONTROL VALVE
– LIFT ARM BYPASS CONTROL VALVE
– LIFT ARM BYPASS CONTROL VALVE MOUNT BRACKET
– HYDRAULIC PUMP
– HYDRAULIC PUMP Double Gear
– HYDRAULICHYDROSTATIC FILTER HOUSING
– HYDRAULIC FLUID RESERVOIR
– CONTROL PEDALS
– PEDAL INTERLOCK LINKAGE
– CROSSBAR LINKAGE
– REAR AUXILIARY DIVERTER864 STANDARD FLOW
– SELECT VALVE 864H
– BUCKET POSITION VALVE
HYDROSTATIC SYSTEM
– TROUBLESHOOTING
– HYDROSTATIC SYSTEM INFORMATION
– CHARGE PRESSURE
– CONTROL PANEL
– STEERING LEVERS
– STEERING LINKAGE
– HYDROSTATIC MOTOR
– HYDROSTATIC PUMP
– DRIVE BELT SHIELD
– DRIVE BELT
– DRIVE BELT TENSIONER PULLEY
– OIL COOLER
DRIVE SYSTEM
– PARKING BRAKE PEDAL
– BRAKE BLOCK
– TRACK
– TRACK IDLER Front
– TRACK IDLER Rear
– TRACK ROLLER
– TRACK HOUSING
– TRACK DAMAGE IDENTIFICATION
MAIN FRAME
– SEAT BAR
– OPERATOR CAB GAS CYLINDER
– OPERATOR CAB
– OPERATOR SEAT
– BOBTACH
– LIFT ARMS
– REAR GRILL
– REAR DOOR
– FUEL TANK
ELECTRICAL SYSTEM
– ELECTRICAL SCHEMATICS
– TROUBLESHOOTING
– ELECTRICAL SYSTEM INFORMATION
– BATTERY
– ALTERNATOR BELT
– ALTERNATOR
– STARTER
– STANDARD INSTRUMENT PANEL
– FRONT LIGHTS
– RELAY SWITCHES
ENGINE SERVICE
– TROUBLESHOOTING
– ENGINE SPEED CONTROL
– ENGINE MUFFLER
– AIR CLEANER
– AIR CLEANER
– RADIATOR
– COOLING FAN
– ENGINE COMPONENTS AND TESTS
– ENGINE AND ENGINE MOUNTS
– FLYWHEEL AND HOUSING
– RECONDITIONING THE ENGINE
SYSTEMS ANALYSIS
– BICS
– BOBCAT INTERLOCK CONTROL SYSTEM BICS
– BICS SYSTEM CONTROLLER
– SEAT BAR SENSOR
– TRACTION LOCK
– BOSS DIAGNOSTIC TOOL
– SENDER AND SENSOR
– RPM SENSOR
– MONITOR SERVICE CODES
– TROUBLESHOOTING THE BOSS LCD DISPLAY
– BOSSUNIT
– BOSS INSTRUMENT PANEL
– PWM MODULE
– PWM TROUBLESHOOTING
– PWM CONTROL HANDLE
– PWM ELECTRIC SOLENOID
– ELECTRICALHYDRAULIC CONTROLS REFERENCE
SPECIFICATIONS
– LOADER SPECIFICATIONS
– ENGINE SPECIFICATIONS BF4M1011
– ENGINE SPECIFICATIONS BF4M1011F
– ENGINE TORQUE
– TORQUE SPECIFICATIONS FOR LOADER
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULICHYDROSTATIC FLUID SPECIFICATIONS
– STANDARD TORQUE SPECIFICATIONS FOR BOLTS
– DECIMAL AND MILLIMETER EQUIVALENTS
– U.S. TO METRIC CONVERSION
ADVANCE HAND CONTROL SYSTEM A.H.C
– ADVANCE HAND CONTROL ELECTRICAL SCHEMATICS
– A.H.C. COMPONENTS
– TROUBLESHOOTING A.H.C.
– ACTUATOR VOLTAGE TEST
– HANDLE CONTROL UNIT TEST
– BOBCAT INTERLOCK CONTROL SYSTEM BICS
– A.H.C.PWM CONTROLLER
– HANDLE CONTROL UNIT
– SWITCH HANDLE
– A. H. C. HANDLE
– A.H.C. STEERING LEVER
– ACTUATORS
– BICS VALVE
– HYDRAULIC CONTROL VALVE
SERVICE MANUAL REVISION
– 8641
– 8642