Bobcat Loader 963 Service Manual 6724545 EN US

MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATIONS
– LOADER SERIAL NUMBER
– ENGINE SERIAL NUMBER
– DELIVERY REPORT
– 963 BOBCAT LOADER IDENTIFICATION
PREVENTIVE MAINTENANCE
– SERVICE SCHEDULE
– LIFTING AND BLOCKING THE LOADER
– TRANSPORTING THE LOADER
– TOWING THE LOADER
– LIFT ARM SUPPORT DEVICE
– OPERATOR CAB
– SEAT BAR RESTRAINT SYSTEM
– AIR CLEANER SERVICE
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– ENGINE COOLING SYSTEM
– ALTERNATOR BELT
– HYDRAULICHYDROSTATIC SYSTEM
– SPARK ARRESTOR MUFFLER
– TIRE MAINTENANCE
– FINAL DRIVE TRANSMISSION CHAINCASE
– FAN GEARBOX
– LUBRICATING THE LOADER
– BOBTACH
– REMOTE START SWITCH
HYDRAULIC SYSTEM
– HYDRAULIC HYDROSTATIC SCHEMATICS
– TROUBLESHOOTING
– HYDRAULIC SYSTEM INFORMATION
– LIFT CYLINDER
– TILT CYLINDER
– HYDRAULIC CYLINDER
– TILT JUNCTION BLOCK
– MAIN RELIEF VALVE
– BICS VALVE
– HYDRAULIC CONTROL VALVE
– LIFT ARM BYPASS CONTROL VALVE
– BUCKET POSITION VALVE
– HYDRAULIC PUMP
– HYDRAULICHYDROSTATIC FILTER
– HYDRAULIC FLUID RESERVOIR
– CONTROL PEDALS
– PEDAL INTERLOCK LINKAGE
– FRONT SIDE PANEL
– CONTROL PEDALS MOUNTING PANEL
HYDROSTATIC SYSTEM
– TROUBLESHOOTING
– HYDROSTATIC SYSTEM INFORMATION
– CONTROL PANEL
– STEERING LEVERS
– STEERING LINKAGE
– HYDROSTATIC CONTROLLER
– HYDROSTATIC MOTOR
– HYDROSTATIC PUMP
– DRIVE BELT BELT SHIELD
– DRIVE BELT
– DRIVE BELT TENSIONER PULLEY
– DRIVE BELT IDLER PULLEY
– HYDROSTATIC MOTOR COVER
– OIL COOLER
DRIVE SYSTEM
– PARKING BRAKE PEDAL
– BRAKETWO SPEED BLOCK
– PARKING BRAKE
– AXLE SEAL
– AXLE, BEARINGS AND SPROCKET
– DRIVE CHAINS
– FRONT CHAINCASE COVER
– REAR CHAINCASE COVER
– REDUCTION GEARCASE
– CHAINCASE FLUID
MAIN FRAME
– SEAT BAR
– OPERATOR CAB GAS CYLINDER
– OPERATOR CAB
– OPERATOR SEAT
– BOBTACH
– LIFT ARMS
– REAR GRILL
– REAR DOOR
– FRONT FUEL TANK
– REAR FUEL TANK
ELECTRICAL SYSTEM
– ELECTRICAL SCHEMATICS
– TROUBLESHOOTING
– ELECTRICAL SYSTEM INFORMATION
– RELAY SWITCHES
– BATTERY
– ALTERNATOR
– STARTER
– STANDARD INSTRUMENT PANEL
– FRONT LIGHTS
ENGINE SERVICE
– TROUBLESHOOTING
– ENGINE SPEED CONTROL
– ENGINE MUFFLER
– AIR CLEANER HOUSING
– COOLANT RECOVERY TANK
– RADIATOR
– FAN DRIVE TENSION PULLEY
– FAN GEARBOXBLOWER HOUSING
– BLOWER FAN
– FAN GEARBOX
– FLYWHEEL
– ENGINE MOUNTING BRACKET
– VALVE CLEARANCE
– FUEL LIFT PUMP
– FUEL INJECTION PUMP
– FUEL INJECTOR NOZZLES
– ENGINE
– INTAKE MANIFOLD
– EXHAUST MANIFOLD
– CYLINDER HEAD
– ROCKER SHAFT
– VALVES, VALVE GUIDES AND SPRINGS
– TIMING CASE AND DRIVE ASSEMBLY
– CAMSHAFT AND TAPPETS
– PISTONS AND CONNECTING RODS
– CRANKSHAFT AND BEARINGS
– COOLING SYSTEM
– ENGINE OIL COOLER
– LUBRICATION SYSTEM
– ENGINE BLOCK
– TURBOCHARGER
SYSTEMS ANALYSIS
– BICS With Press To Operate Button
– BICS Without Press To Operate Button
– SEAT SENSOR OVERRIDE ONLY If Equipped
– BICS SYSTEM CONTROLLER
– SEAT BAR SENSOR
– SEAT SENSOR
– TRACTION LOCK
– BOSS DIAGNOSTIC TOOL
– SENDER AND SENSOR
– MONITOR SERVICE CODES
– TROUBLESHOOTING THE BOSS LCD DISPLAY
– BOSS UNIT
– BOSS INSTRUMENT PANEL
– PWM MODULE
– PWM TROUBLESHOOTING
– PWM CONTROL HANDLE
– PWM ELECTRIC SOLENOID
– ELECTRICALHYDRAULIC CONTROLS REFERENCE
SPECIFICATIONS
– LOADER SPECIFICATIONS
– ENGINE SPECIFICATIONS
– LOADER TORQUE
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULICHYDROSTATIC FLUID SPECIFICATIONS
– DECIMAL AND MILLIMETER EQUIVALENTS
– U.S. TO METRIC CONVERSION
ADVANCE HAND CONTROL SYSTEM A.H.C
– A.H.C. COMPONENTS
– TROUBLESHOOTING A.H.C.
– ACTUATOR VOLTAGE TEST
– HANDLE CONTROL UNIT TEST
– BOBCAT INTERLOCK CONTROL SYSTEM BICS
– SEAT SENSOR OVERRIDE ONLY
– ADVANCED HAND CONTROLS AHC
– A.H.C.PWM CONTROLLER
– HANDLE CONTROL UNIT
– SWITCH HANDLE
– A.H.C. HANDLE
– A.H.C. STEERING LEVER
– BICS VALVE
– HYDRAULIC CONTROL VALVE
SERVICE MANUAL REVISIONS
– 9631
– 9632
– 9633
– 9634
– 9635