Bobcat Loader S100 Service Manual 6987401 EN US

MAINTENANCE SAFETY
CONTENTS
FOREWORD
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATIONS
– DELIVERY REPORT
– LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
– LIFTING AND BLOCKING THE LOADER
– LIFT ARM SUPPORT DEVICE
– OPERATOR CAB
– TRANSPORTING THE LOADER ON A TRAILER
– TOWING THE LOADER
– REMOTE START TOOL KIT MEL1563
– REMOTE START TOOL SERVICE TOOL KIT 7217666
– SERVICE SCHEDULE
– AIR CLEANER SERVICE
– ENGINE COOLING SYSTEM
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– HYDRAULIC HYDROSTATIC SYSTEM
– FINAL DRIVE TRANSMISSION CHAINCASE
– BOBTACH HAND LEVER
– BOBTACH POWER
– LUBRICATING THE LOADER
– TIRE MAINTENANCE
– SPARK ARRESTER MUFFLER
– PIVOT PINS
– LOADER STORAGE AND RETURN TO SERVICE
– STOPPING THE ENGINE AND LEAVING THE LOADER
– EMERGENCY EXIT
– SEAT BELT
HYDRAULIC SYSTEM
– HYDRAULIC HYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– CYLINDER LIFT
– CYLINDER TILT
– CYLINDER BOBTACH
– MAIN RELIEF VALVE
– MAIN RELIEF VALVE SJC
– HYDRAULIC CONTROL VALVE
– HYDRAULIC CONTROL VALVE SJC
– LIFT ARM BYPASS CONTROL VALVE
– HYDRAULIC PUMP
– HYDRAULIC PUMP SJC
– HYDRAULIC HYDROSTATIC FILTERS
– HYDRAULIC FLUID RESERVOIR
– OIL COOLER
– BUCKET POSITION VALVE
– FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
– FRONT AUXILIARY HYDRAULIC COUPLER BLOCK SJC
– AUXILIARY HYDRAULIC INTERLOCK VALVE
– BOBTACH POWER BLOCK
HYDROSTATIC SYSTEM
– HYDROSTATIC SYSTEM INFORMATION
– HYDROSTATIC MOTOR
– CHARGE PRESSURE
– HYDROSTATIC PUMP
– HYDROSTATIC PUMP SJC
– DRIVE BELT
– CASE DRAIN FILTER
DRIVE SYSTEM
– BRAKE
– DRIVE COMPONENTS
– CHAINCASE
MAINFRAME
– SEAT BAR
– OPERATOR CAB
– OPERATOR SEAT
– OPERATOR SEAT SUSPENSION
– BOBTACH HAND LEVER
– BOBTACH POWER
– LIFT ARMS
– REAR GRILLE
– REAR DOOR
– FUEL TANK
– CONTROL PEDALS AND LINKAGES
– CONTROL PANEL
– CONTROL PANEL SJC
– CONTROL HANDLE LEVER
– CONTROL HANDLE LEVER SJC
– WINDOW REAR
– WINDOW TOP
– WINDOW SIDE
– WINDOW CAB DOOR
– CAB DOOR
– CAB DOOR SPECIAL APPLICATIONS KIT DOOR
ELECTRICAL SYSTEM AND ANALYSIS
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION
– BATTERY
– ALTERNATOR
– STARTER
– INSTRUMENT PANELS
– LIGHTS
– BOBCAT CONTROLLER GATEWAY
– BOBCAT CONTROLLER AUXILIARY SJC
– BOBCAT CONTROLLER ACS SJC
– BOBCAT CONTROLLER DRIVE SJC
– DIAGNOSTIC SERVICE CODES
– BOBCAT INTERLOCK CONTROL SYSTEM BICS
– SEAT BAR SENSOR
– TRACTION LOCK
– ELECTRICAL HYDRAULIC CONTROLS SJC
– SERVICE PC LAPTOP COMPUTER
– CALIBRATION
– STEERING DRIFT COMPENSATION
– FLYWHEEL RPM SENSOR
– CONTROL PANEL SETUP
– PASSWORD SETUP DELUXE INSTRUMENTATION PANEL
– PASSWORD SETUP KEYLESS START PANEL
– MAINTENANCE CLOCK
– BACKUP ALARM SYSTEM
ENGINE SERVICE
– ENGINE INFORMATION SN A8ET20001 ABOVE
– ENGINE INFORMATION SN B4KH11001 ABOVE
– ENGINE SPEED CONTROL
– ENGINE SPEED CONTROL SJC
– MUFFLER
– AIR CLEANER
– ENGINE COOLING SYSTEM
– LUBRICATION SYSTEM
– FUEL SYSTEM
– CYLINDER HEAD
– CRANKSHAFT AND PISTONS
– CAMSHAFT AND TIMING GEARS
– FLYWHEEL AND HOUSING
HEATER
– HEATER SYSTEM
– REGULAR MAINTENANCE
– TROUBLESHOOTING
– HEATER UNIT
– HEATER COIL
– BLOWER FAN
– HEATER VALVE
SPECIFICATIONS
– S100 LOADER SPECIFICATIONS
– TECHNICAL SERVICE GUIDE SPECIFICATIONS
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULIC HYDROSTATIC FLUID SPECIFICATIONS
– CONVERSIONS
– SERVICE TOOLS REQUIRED
ALPHABETICAL INDEX