Bobcat Loader S220 Service Manual 6904154 EN US

MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATIONS
– DELIVERY REPORT
– LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
– LIFTING AND BLOCKING THE LOADER
– LIFT ARM SUPPORT DEVICE
– OPERATOR CAB
– TRANSPORTING LOADER ON A TRAILER
– TOWING THE LOADER
– REMOTE START TOOL KITMEL1563
– REMOTE START TOOL SERVICE TOOL KIT 6689779
– SERVICE SCHEDULE
– AIR CLEANER SERVICE
– ENGINE COOLING SYSTEM
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– HYDRAULIC HYDROSTATIC SYSTEM
– FINAL DRIVE TRANSMISSION CHAINCASE
– BOBTACH HAND LEVER
– BOBTACH POWER OPTION
– LUBRICATING THE LOADER
– TIRE MAINTENANCE
– SPARK ARRESTOR MUFFLER
– PIVOT PINS
– LOADER STORAGE AND RETURN TO SERVICE
– STOPPING THE ENGINE AND LEAVING THE LOADER
HYDRAULIC SYSTEM
– HYDRAULIC HYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– CYLINDER LIFT
– CYLINDER TILT
– CYLINDER BOBTACH
– MAIN RELIEF VALVE
– HYDRAULIC CONTROL VALVE STANDARD
– HYDRAULIC CONTROL VALVE ACS OR SJC
– LIFT ARM BYPASS CONTROL VALVE
– HYDRAULIC PUMP STANDARD
– HYDRAULIC PUMP STANDARD HIGH FLOW
– HYDRAULIC PUMP SJC
– HYDRAULIC PUMP SJC HIGH FLOW
– HYDRAULICHYDROSTATIC FILTERS
– HYDRAULIC FLUID RESERVOIR
– OIL COOLER
– BUCKET POSITION VALVE
– REAR AUXILIARY DIVERTER VALVE
– BOBTACH POWER BLOCK
– FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
HYDROSTATIC SYSTEM
– HYDROSTATIC SYSTEM INFORMATION
– HYDROSTATIC MOTOR
– HYDROSTATIC MOTOR TWOSPEED
– HYDROSTATIC MOTOR CARRIER
– HYDROSTATIC MOTOR CARRIER SJC
– CHARGE PRESSURE
– HYDROSTATIC PUMP
– HYDROSTATIC PUMP SJC
– DRIVE BELT
– CASE DRAIN FILTER
DRIVE SYSTEM
– BRAKE SN 530714318 BELOW AND 530811605 BELOW
– BRAKE SN 530714319 ABOVE AND 530811606 ABOVE
– BRAKE TWOSPEED
– DRIVE COMPONENTS
– CHAINCASE
MAIN FRAME
– SEAT BAR
– OPERATOR CAB
– OPERATOR SEAT
– OPERATOR SEAT SUSPENSION
– BOBTACH HAND LEVER
– BOBTACH POWER OPTION
– LIFT ARMS
– REAR GRILL
– REAR DOOR
– FUEL TANK
– CONTROL PEDALS AND LINKAGES
– CONTROL PEDALS ACS
– CONTROL PANEL SN 530714202 BELOW AND 530811539 BELOW
– CONTROL PANEL SN 530714203 ABOVE AND 530811540 ABOVE
– CONTROL PANEL SN 530714202 BELOW AND 530811539 BELOW SJC
– CONTROL PANEL SN 530714203 ABOVE AND 530811540 ABOVE SJC
– CONTROL HANDLE LEVER
– CONTROL HANDLE LEVER ACS
– JOYSTICK CONTROL
– ACCESS PANEL INSIDE
– ACCESS PANEL INSIDE SJC
– WINDOW REAR
– WINDOW TOP
– WINDOW SIDE
– WINDOW FRONT DOOR
– CAB DOOR
ELECTRICAL SYSTEM ANALYSIS
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION
– BATTERY
– ALTERNATOR
– STARTER
– INSTRUMENT PANELS
– LIGHTS
– BOBCAT CONTROLLER MAIN
– BOBCAT CONTROLLER ACS
– BOBCAT CONTROLLER SJC DRIVE
– SPEED SENSOR SJC
– DIAGNOSTIC SERVICE CODES
– BOBCAT INTERLOCK CONTROL SYSTEM BICS
– SEAT BAR SENSOR
– TRACTION LOCK
– CONTROL SYSTEM ACS
– ELECTRICAL HYDRAULIC CONTROLS
– ELECTRICAL HYDRAULIC CONTROLS SJC
– SERVICE PC LAPTOP COMPUTER
– CALIBRATION
– STEERING DRIFT COMPENSATION
– FLYWHEEL RPM SENSOR
– CONTROL PANEL SETUP
– PASSWORD SETUP IF EQUIPPED WITH KEYLESS START
– MAINTENANCE CLOCK
– BACKUP ALARM SYSTEM
ENGINE SERVICE
– ENGINE INFORMATION
– ENGINE SPEED CONTROL
– ENGINE SPEED CONTROL SJC
– MUFFLER
– AIR CLEANER
– ENGINE COOLING SYSTEM
– LUBRICATION SYSTEM
– FUEL SYSTEM
– CYLINDER HEAD
– CRANKSHAFT AND PISTONS
– CAMSHAFT AND TIMING GEArS
– TURBOCHARGER
– FLYWHEEL AND HOUSING
HEATING, VENTILATION, AIR CONDITIONING
– AIR CONDITIONING SYSTEM FLOW
– REGULAR MAINTENANCE
– TROUBLESHOOTING
– SYSTEM CHARGING AND RECLAMATION
– COMPRESSOR
– CONDENSER
– RECEIVER DRIER
– EVAPORATOR HEATER UNIT
– THERMOSTAT
– EXPANSION VALVE
– EVAPORATOR
– HEATER COIL
– BLOWER FAN
– HEATER VALVE
SPECIFICATIONS
– S220 LOADER SPECIFICATIONS
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULIC FLUID SPECIFICATIONS
– CONVERSIONS
SERVICE MANUAL REVISION
– Revision No S220 1
– Revision No S220 2
– Revision No S220 3
– Revision No S220 4
– Revision No S220 5
– Revision No S220 6
– Revision No S220 7
– Revision No S220 8
– Revision No S220 9
– Revision No S220 10
– Revision No S220 11
– Revision No S220 12