Bobcat Versa TTC Telescopic Handler V417 Service Manual 6987144 EN US

MAINTENANCE SAFETY
CONTENTS
FOREWORD
– FOREWORD
-SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATION
– DELIVERY REPORT
– VersaHANDLER IDENTIFICATION
SAFETY MAINTENANCE
– LIFTING AND BLOCKING THE DISTRIBUTOR
– OPERATOR CABCANOPY
– TRANSPORTING THE SHIPPING DEALER ON A TRAILER
– TOWING THE VERSAHANDLER
– SERVICE SCHEDULE
– AIR CLEANER SERVICE
– ENGINE COOLING SYSTEM
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– HYDRAULIC HYDROSTATIC SYSTEM
– AXLES FRONT AND REAR
– LUBRICATION
– TIRE MAINTENANCE
– SPARK ARRESTOR MUFFLER
– APPROVED BOOM STOP
– ENGINE COVER
– LATERAL OPERATOR RESTRAINT SYSTEM LORS
– REMOTE START
– VersaHANDLER STORAGE AND RETURN TO SERVICE
– STOPPING THE ENGINE AND LEAVING THE DEALERSHIP
– EMERGENCY EXIT
HYDRAULIC SYSTEM
– HYDRAULICHYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– LIFT CYLINDERS
– BUCKET POSITIONING CYLINDER
– EXTENSION CYLINDER
– TILT CYLINDER
– STEERING CYLINDER FRONT
– STEERING CYLINDER REAR
– DRIVE BOX
– MAIN RELIEF VALVE
– PORT RELIEF VALVES
– STEERING MODE VALVE BLOCK
– BRAKE VALVE
-GEAR PUMP
– HYDRAULIC RESERVOIR
– STEERING VALVE
– HYDRAULIC CONTROL VALVE
-JOYSTICK
– PARKING BRAKE
– WORKGROUP LOCKOUT VALVE
-TOW VALVE
– FRONT AUXILIARY HYDRAULIC PRESSURE RELEASE VALVE
– MANIFOLD
HYDROSTATIC SYSTEM
– HYDROSTATIC SYSTEM INFORMATION
– OIL COOLER
– HYDROSTATIC DRIVE MOTOR
– HYDROSTATIC PUMP SN AC1C11001 AC1C11999, AC1D11001 AC1D11999
– HYDROSTATIC PUMP SN AC1C12000 ABOVE, AC1D12000 ABOVE
-DRIVE BELT
DRIVE SYSTEM
– TROUBLESHOOTING
– AXLE AND DIFFERENTIAL FRONT
– AXLE AND DIFFERENTIAL REAR
– FRONT AXLE
– AXLE TOEIN
– PARKING BRAKE
– STEERING ANGLE ADJUSTMENT
-DRIVE SHAFT
– SERVICE BRAKE
– REAR AXLE
MAINFRAME
– OPERATOR CAB SN AC1C12999 BELOW
– OPERATOR CAB SN AC1C13000 ABOVE
-CANOPY
– OPERATOR SEAT
-BOOM ASSEMBLY
– INNER BOOM
– WEAR PADS FRONT
– WEAR PADS REAR
– ENGINE COVER
– FUEL TANK
-BOBTACH
– REAR WEIGHTS
– FENDER
– JOYSTICK PANEL SN AC1C12999 BELOW, AC1D12999 BELOW
– JOYSTICK PANEL SN AC1C13000 ABOVE, AC1D13000 ABOVE
– DASH COVER STEERING COLUMN COVER SN AC1C12999 BELOW, AC1D12999 BELOW
– DASH COVER STEERING COLUMN COVER SN AC1C13000 ABOVE, AC1D13000 ABOVE
ELECTRICAL SYSTEM ANALYSIS
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION SN AC1C12999 BELOW, AC1D12999 BELOW
– ELECTRICAL SYSTEM INFORMATION SN AC1C13000 ABOVE, AC1D13000 ABOVE
-BATTERY
– ALTERNATOR
– STARTER
– LATERAL OPERATOR RESTRAINT SYSTEM LORS
-LIGHTS
– TRAVEL LEVER SN AC1C12999 BELOW, AC1D12999 BELOW
– TRAVEL LEVER SN AC1C13000 ABOVE, AC1D13000 ABOVE
– INSTRUMENT PANEL SN AC1C12999 BELOW, AC1D12999 BELOW
– INSTRUMENT PANEL SN AC1C13000 ABOVE, AC1D13000 ABOVE
– SWITCH PANEL SN AC1C13000 ABOVE, SN AC1D13000 ABOVE
– FRONT WIPER ENGINE
– TOP WIPER ENGINE
– REAR WIPER ENGINE
– PEDAL ASSEMBLY
– INCHING SWITCH
– SERVICE SOFTWARE
– MAIN CONTROLLER
– DIAGNOSTIC SERVICE CODES
ENGINE SERVICE
– ENGINE INFORMATION
– ENGINE AND ENGINE MOUNTS
– ENGINE AND HYDROSTAT ASSEMBLY
– ENGINE SPEED CONTROL
– MUFFLER
– AIR CLEANER
– ENGINE COOLING SYSTEM
– LUBRICATION SYSTEM
– FUEL SYSTEM
-CYLINDER HEAD
– CRANKSHAFT AND PISTONS
– CAMSHAFT AND TIMING GEARS
– TURBOCHARGER
– FLYWHEEL AND HOUSING
– EXHAUST GAS RECIRCULATION EGR SYSTEM
HEATING, VENTILATION AND AIR CONDITIONING HVAC
– AIR CONDITIONING SYSTEM FLOW
– COMPONENTS SN AC1C12999 BELOW
– COMPONENTS SN AC1C13000 ABOVE
-SAFETY
– REGULAR MAINTENANCE
– BASIC TROUBLESHOOTING
– GENERAL AIR CONDITIONING SERVICE GUIDELINES
– SYSTEM TROUBLESHOOTING CHART
– TEMPERATURE AND PRESSURE
– AIR CONDITIONING SERVICE
– SYSTEM CHARGING AND RECLAMATION
– COMPRESSOR
– CONDENSER SN AC1C12999 BELOW
– CONDENSER SN AC1C13000 ABOVE
– RECEIVER DRIER
– PRESSURE SWITCH
– EVAPORATORBLOWER UNIT SN AC1C12999 BELOW
– EVAPORATOR BLOWER UNIT SN AC1C13000 ABOVE
– EXPANSION VALVE SN AC1C12999 bELOW
– EXPANSION VALVE SN AC1C13000 ABOVE
– HEATER ASSEMBLY
SPECIFICATIONS
– VersaHANDLER TELESCOPIC TOOL CARRIER TTC SPECIFICATIONS
– ENGINE SPECIFICATIONS
– MACHINE TORQUE SPECIFICATIONS
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULIC HYDROSTATIC FLUID SPECIFICATIONS
– CONVERSIONS
ALPHABETICAL INDEX
SERVICE MANUAL REVISION
– Revision No V417 1