Bobcat Versa TTC Telescopic Handler V638 Service Manual 6986763 EN US

CONTENTS
FOREWORD
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
– SERIAL NUMBER LOCATION
– DELIVERY REPORT
– BOBCAT VersaHANDLER IDENTIFICATION
SAFETY MAINTENANCE
– LIFTING AND BLOCKING THE VERSAHANDLER
– OPERATOR CAB CANOPY
– TRANSPORTING THE VERSAHANDLER ON A TRAILER
– TOWING THE VersaHANDLER
– SERVICE SCHEDULE
– AIR CLEANER SERVICE
– ENGINE COOLING SYSTEM
– FUEL SYSTEM
– ENGINE LUBRICATION SYSTEM
– HYDRAULIC HYDROSTATIC SYSTEM
– AXLES FRONT AND REAR
– LUBRICATION
– ATTACHMENT FRAME
– TIRE MAINTENANCE
– SPARK ARRESTER MUFFLER
– APPROVED BOOM STOP
– ENGINE COVER
– LATERAL OPERATOR RESTRAINT SYSTEM LORS
– CHAIN
– STOPPING THE ENGINE AND LEAVING THE VERSAHANDLER
– VersaHANDLER STORAGE AND RETURN TO SERVICE
– EMERGENCY EXIT
HYDRAULIC SYSTEM
– HYDRAULIC HYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
– LIFT CYLINDER
– BUCKET POSITION CYLINDER
– EXTENSION CYLINDER
– TILT CYLINDER
– STEERING CYLINDER FRONT
– STEERING CYLINDER REAR
– DRIVE BOX
– MAIN RELIEF VALVE
– QUICKTACH CYLINDER
– FRAME LEVELING CYLINDER
– STEERING MODE VALVE BLOCK
– BRAKE VALVE
– GEAR PUMP
– FAN MOTOR
– HYDRAULIC RESERVOIR
– STEERING VALVE
– HYDRAULIC CONTROL VALVE
– PORT RELIEF VALVES
– FLOW CONTROL VALVE
– JOYSTICK
– PARKING BRAKE
– PRESSURE REDUCING VALVE
– ACCUMULATOR
– TOW VALVE
– STABILIZER CYLINDER
– STABILIZER CONTROL VALVE
HYDROSTATIC SYSTEM
– HYDROSTATIC SYSTEM INFORMATION
– OIL COOLER
– HYDROSTATIC DRIVE MOTOR
– HYDROSTATIC PUMP
DRIVE SYSTEM
– TROUBLESHOOTING
– AXLE AND DIFFERENTIAL FRONT
– AXLE AND DIFFERENTIAL REAR
– FRONT AXLE
– AXLE TOEIN
– PARKING BRAKE
– STEERING ANGLE ADJUSTMENT
– DRIVE SHAFT
– SERVICE BRAKE
– REAR AXLE
MAINFRAME
– OPERATOR CAB SN A8HM12999 BELOW
– OPERATOR CAB SN A8HM13000 ABOVE
– CANOPY
– OPERATOR SEAT
– FIXED BOOM
– END BOOM
– WEAR PADS FRONT
– WEAR PADS REAR
– ENGINE COVER
– AIR INTAKE COWLING
– FUEL TANK
– QUICKTACH
– REAR WEIGHTS
– FENDER
– PIVOT LINK
– DASH COVER STEERING COLUMN COVER SN A8HM12999 BELOW, SN A8HN12999 BELOW
– DASH COVER STEERING COLUMN COVER SN A8HM13000 ABOVE, SN A8HN13000 ABOVE
– JOYSTICK PANEL SN A8HM12999 BELOW, SN A8HN12999 BELOW
– JOYSTICK PANEL SN A8HM13000 ABOVE, SN A8HN13000 ABOVE
– INTERMEDIATE BOOM
– BOOM TRAY
– STABILIZER FRAME
ELECTRICAL SYSTEM ANALYSIS
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION SN A8HM12999 BELOW, SN A8HN12999 BELOW
– ELECTRICAL SYSTEM INFORMATION SN A8HM13000 ABOVE, SN A8HN13000 ABOVE
– BATTERY
– ALTERNATOR
– STARTER
– LATERAL OPERATOR RESTRAINT SYSTEM LORS
– LIGHTS
– TRAVEL SIGNAL LEVER SN A8HM12999 BELOW, SN A8HN12999 BELOW
– TRAVEL SIGNAL LEVER SN A8HM13000 ABOVE, SN A8HN13000 ABOVE
– INSTRUMENT PANEL
– SWITCH PANEL SN A8HM12999 BELOW, SN A8HN12999 BELOW
– SWITCH PANEL SN A8HM13000 ABOVE, SN A8HN13000 ABOVE
– BRAKE LIGHT SWITCH
– WIPER MOTOR FRONT
– WIPER MOTOR TOP
– WIPER MOTOR REAR
– PEDAL ASSEMBLY
– INCHING SWITCH
– SERVICE SOFTWARE
– FRAME LEVEL SPEED SWITCH
ENGINE SERVICE
– TROUBLESHOOTING
– ENGINE SPEED CONTROL
– MUFFLER
– AIR CLEANER
– OIL COOLER RADIATOR
– ENGINE AND ENGINE MOUNTS
– ENGINE COMPONENTS AND TESTING
– ENGINE TIMING
– ENGINE HYDROSTAT ASSEMBLY
– FLYWHEEL AND HOUSING
– RECONDITIONING THE ENGINE
HEATING, VENTILATION AND AIR CONDITIONING HVAC
– AIR CONDITIONING SYSTEM FLOW
– COMPONENTS
– SAFETY
– REGULAR MAINTENANCE
– BASIC TROUBLESHOOTING
– GENERAL AIR CONDITIONING SERVICE GUIDELINES
– SYSTEM TROUBLESHOOTING
– TEMPERATURE PRESSURE
– AIR CONDITIONING SERVICE
– SYSTEM CHARGING AND RECLAMATION
– COMPRESSOR
– CONDENSER SN A8HM12999 BELOW
– CONDENSER SN A8HM13000 ABOVE
– RECEIVER DRIER
– PRESSURE SWITCH
– EVAPORATOR BLOWER UNIT SN A8HM12999 BELOW
– EVAPORATOR BLOWER HEATER UNIT SN A8HM13000 ABOVE
– EXPANSION VALVE SN A8HM12999 BELOW
– EXPANSION VALVE SN A8HM13000 ABOVE
– HEATER ASSEMBLY
SPECIFICATIONS
– VERSAHANDLER SPECIFICATIONS
– ENGINE SPECIFICATIONS
– MACHINE TORQUE SPECIFICATIONS
– TORQUE SPECIFICATIONS FOR BOLTS
– HYDRAULIC CONNECTION SPECIFICATIONS
– HYDRAULIC HYDROSTATIC FLUID SPECIFICATIONS
– CONVERSIONS
ALPHABETICAL INDEX
SERVICE MANUAL REVISION
– Revision No V638 1